實驗室研磨機怎麼選?從實驗室研磨機類型到挑選技巧快速掌握!
在現代科技及工業領域,精準數據是推動產業進步的基石。為了獲得精確的實驗結果,樣品必須被均質化,達到可用來分析的細度和均勻度,否則將直接影響產品產量及品質,甚至增加額外的分析成本。本文將詳細介紹處理樣本的重要工具「實驗室研磨機」,深入了解其主要功能與常見的類型,並提供詳盡的採購指南,協助你挑選最符合自身需求的設備。
Understand the importance of Laboratory Grinder
A laboratory grinder is specialized equipment used in fields such as medicine, chemistry, and food to crush, refine, and homogenize solid samples. Its working principle involves using mechanical friction, compression, impact, cutting, or gravity to achieve the processing objective. Although it seems like a simple physical process, it has a profound impact on subsequent experimental analysis.
For example, if the particle size of an experimental sample is too large or uneven, it may result in insufficient sampling representativeness, leading to experimental errors. By using a laboratory grinder, analytical accuracy can be greatly improved, reducing errors caused by sample non-uniformity, and thereby enhancing overall efficiency.
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What Are the Types of Laboratory Grinders?
There are many types of laboratory grinders available on the market. The most common types include ball mill, knife type, mortar type, and cryogenic. The following will explain in detail the suitable samples and grinding principles of each type.
Ball Mill Laboratory Grinder
The ball mill laboratory grinder has a cylindrical body containing spherical grinding media and the material. Its principle is to use the friction from the rubber surface on the rotating shaft to drive the ball mill jar to rotate together, repeatedly generating impact and friction on the sample, thereby crushing or breaking the raw material from large particles into smaller ones, and finally grinding them into fine powder.
The biggest advantage of a ball mill is that it is suitable for both dry and wet grinding of materials with various hardness and brittleness. Due to its simple structure and competitive price, it has been widely used in industries such as cement, chemicals, and glass ceramics.
Knife Type Laboratory Grinder
The knife type laboratory grinder works by using the cutting force of rotating blades to grind larger raw materials into smaller particles. Compared to a ball mill, which can handle materials of various hardness, the knife type grinder is more suitable for processing soft, elastic, fibrous, or high-fat-content materials. Therefore, it is widely used in agriculture and industry, often for processing plant leaves, roots, and stems, as well as plastics, rubber, textiles, paper, feed, and food.
Mortar Type Laboratory Grinder
A "mortar" is a concave pounding tool, and the mortar type laboratory grinder simulates the shape and grinding method of a traditional mortar and pestle, using the pestle to apply pressure, friction, and shearing inside the mortar repeatedly to refine the sample.
?This type of laboratory grinder is suitable for gentle grinding of medium-hard, brittle, or fragile samples such as pharmaceuticals, soil, chemicals, spices, and plant seeds. It is often used for sample mixing and homogenization.
(延伸閱讀:What is Spice Grinding? The Fineness and Method of Grinding Different Spices Can Affect Their Flavor!)
Cryogenic Laboratory Grinder
The cryogenic laboratory grinder works by placing the sample in a low-temperature environment such as liquid nitrogen, rapidly cooling it to a brittle state, and then grinding it through impact, shearing, or magnetic oscillation to prevent temperature-induced degradation.
This type of laboratory grinder is suitable for heat-sensitive, highly elastic, tough, volatile, or easily degradable biological samples, polymers, and medicinal materials. In high-tech industries that demand high precision, temperature control is considered a key factor in improving product yield, making cryogenic laboratory grinders increasingly important.
(延伸閱讀:Comprehensive Guide to Pulverizer Applications Principles and Selection Tips)
4 Key Factors to Help You Choose the Right Laboratory Grinder!
Laboratory grinders come in various types, and choosing one requires consideration of key factors such as sample characteristics, target particle size, experimental needs, and price. The following explains these four aspects in detail to help you find the most suitable laboratory grinder.
(延伸閱讀:How to Choose a Powder Grinder: Key Principles and 3 Major Applications for Boosting Production Efficiency)
Sample Characteristics
Sample characteristics are the primary consideration when choosing a grinder. You must first understand the physical and chemical properties of the sample, such as hardness, moisture content, and viscosity, before selecting the most suitable laboratory grinder.
For example, plant fibers are best processed using a knife type grinder, ores are suitable for a ball mill, and materials requiring temperature control can be processed with a cryogenic laboratory grinder. Some grinders may not be suitable for processing wet or highly viscous samples, so it is important to carefully confirm the nature of the sample before making a selection.
(延伸閱讀:How to Choose a Plastic Grinding Machine? Master the Principles, Models, and Key Selection Points to Simplify Plastic Processing)
Target Particle Size
Particle size refers to the size of the sample’s particles, and different laboratory grinders produce different final particle sizes. Therefore, when selecting a laboratory grinder, you must consider how fine the final sample needs to be—whether coarse powder, fine powder, or even micron or nanometer level.
In addition, even within the same type of grinder, different models may have different applicable particle size ranges. Sample uniformity should also be considered to ensure that both particle size and homogenization meet expectations.
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Experimental Requirements
Before selecting a laboratory grinder, review and confirm the final experimental requirements, and choose the grinder model based on the required sample amount—whether each grinding session involves milligrams, grams, or hundreds of grams.
In different scenarios, small sample quantities are better suited to a mortar type or small ball mill laboratory grinder, while large sample batches may require a knife type laboratory grinder or a large ball mill.
(Further Reading:Understanding Hammer Mills: Operation, Advantages, Disadvantages, and Selection Criteria)
Price Differences
The price of laboratory grinders varies depending on type and brand, which directly affects experimental costs. For instance, a ball mill laboratory grinder consists of a rotating container and a set number of grinding balls, making its structure relatively simple and its purchase cost lower compared to other laboratory grinding equipment that can cost hundreds of thousands.
Therefore, when purchasing a laboratory grinder, you should consider not only the purchase cost but also consumable costs, maintenance costs, and even energy consumption, to maximize the overall efficiency of the equipment.
Mill Powder Tech Co., Ltd. – 80+ Years of Expertise in Laboratory Grinders
For over 80 years, Mill Powder Tech Co., Ltd. has been deeply engaged in the technological applications of laboratory grinders. Today, in addition to maintaining a strong foothold in Taiwan, it has expanded its business reach to Europe, the United States, and the Middle East, becoming one of the mainstream international suppliers.
With years of practical experience, Mill Powder Tech Co., Ltd. offers in-depth customized consultations, equipment capacity optimization services, and real-time comprehensive order management. It also provides one-stop services including post-assembly testing, packaging for domestic and export sales, container loading, and product maintenance.
Mill Powder Tech Co., Ltd. is highly confident in the stability of its products, with numerous sales records. Its popular product, the Desktop, Laboratory-Specific Pulverizer, is a trusted choice for customers. This laboratory grinder operates with high-speed blades at 25,000 to 30,000 RPM, enabling rapid material refinement to meet the core needs of academic research institutions, laboratories, and personal studios.
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Sustainable and Global – Mill Powder Tech, Your Trusted Choice
A durable and stable laboratory grinder is not only an auxiliary tool in experiments but also ensures the accuracy of subsequent data analysis and improves experimental efficiency. Laboratory grinders are widely applied in industrial fields, playing a key role in improving production line efficiency.
With over 80 years of manufacturing experience and sales performance, Mill Powder Tech Co., Ltd. continuously pursues R&D innovation and improves product quality, making it your trusted partner when purchasing various laboratory grinders. If you would like to learn more about our products and services, please feel free to contact us anytime for immediate professional assistance.